M2 — Standalone HMI

Spray Levels Mode:

Actual Shape

Bow

10.0

Tilt

Edge

Shape Map — per-zone shape over time, newest on the right

DS Error OS

Wavy / Hot Tight / Cold −15 · 0 · +15 I-units

X-Ray Gauge Feedback — deviation from target gauge

ENTRY GAUGE DEVIATION: —% EXIT GAUGE DEVIATION: —%

Mill Schematic — material flow left to right

MILL STATUS

Entry Tension

Entry

Mill Speed

fpm

Roll Bend

Bend

Total Load

TotalDiff

AGC Corrs

Corr

Roll Gap

ActualDiff

Exit Tension

Exit

Shape Target — Operator Adjust (target = crown × (1 − x²) + edge × x²)

Bow

10.0

I-units (peak to peak)

Tilt

thou (DS − NDS)

Edge

I-units at strip edge

Shape Profile — Measured vs Target

Shape Map — Coil History — per-zone shape over time, newest on the right

DS Error OS

Wavy / Hot Tight / Cold −15 · 0 · +15 I-units

Spray Shape Error — residual per zone (what bend / steer can't remove)

Shape Statistics

RMS Error	— I-u
Peak Error	— I-u
Peak-to-Peak	— I-u
Normalized	—
Active Zones	—

Live Spray Pattern — 30 Zones — closed-loop output (read-only)

Statistics & Feedback

Average Level	— %
Target Average	55.0 %
Max Zone Level	— %
Min Zone Level	— %
Zones > 80%	—
Zones < 20%	—

Coverage

Covered Rotors	— / 30
Strip Width	— in
Fractional Coverage	—

Manual Pattern Editor Click any zone to adjust that single zone

Starting point:

Mirror DS:

# Pattern name (optional) Actions

Statistics & Feedback

Average Level	— %
Target Average	55.0 %
Max Zone Level	— %
Min Zone Level	— %
Zones > 80%	—
Zones < 20%	—

Coverage

Covered Rotors	— / 30
Strip Width	— in
Fractional Coverage	—

Schedule — Next Coil Setup

Coil ID
Alloy Code
Annealed Gauge	Inches
Entry Gauge	Inches
Exit Gauge	Inches
Width	Inches
Anticipated Load	Tons
Mill Thread Speed	ft/min
Mill Run Speed	ft/min
Entry Tension	THREAD RUN lbs
Exit Tension	THREAD RUN lbs
Shape Targets	BOW TILT EDGE
AGC Mode
Load Threading	Load = Tons

Schedule — Current Coil Setup

Coil ID
Alloy Code
Annealed Gauge	Inches
Entry Gauge	Inches
Exit Gauge	Inches
Width	Inches
Anticipated Load	Tons
Mill Thread Speed	ft/min
Mill Run Speed	ft/min
Entry Tension	THREAD RUN lbs
Exit Tension	THREAD RUN lbs
Shape Targets	BOW TILT EDGE
AGC Mode
Load Threading	Load = Tons

	Next Coil Data		Current Coil Data
Coil ID		Coil ID
Alloy Code		Alloy Code
Annealed Gauge		Annealed Gauge		Inches
Entry Gauge		Entry Gauge		Inches
Exit Gauge		Exit Gauge		Inches
Width		Width		Inches
Anticipated Load		Anticipated Load		Tons
Mill Thread Speed		Mill Thread Speed		ft/min
Mill Run Speed		Mill Run Speed		ft/min
Entry Tension	THREAD RUN	Entry Tension	THREAD RUN	lbs
Exit Tension	THREAD RUN	Exit Tension	THREAD RUN	lbs
Shape Targets	BOW TILT EDGE	Shape Targets	BOW TILT EDGE
AGC Mode		AGC Mode
Load Threading	Load =	Load Threading	Load =	Tons

Thread Permit

	Establish Permit
	Wrap Angle Established
	Mill Vented
	Position Mode Ready
	Drives Healthy
	Coolant Flow OK
	No Active Critical Alarms
	Operator Ready

Run Permit

	Thread Permit
	Strip Threaded
	Entry Tension Established
	Exit Tension Established
	AFC Loops Healthy
	Strip Tracking Healthy
	Run Speed Reference Set

Establish Permit

	High Air Pressure Established
	No Emergency Stop Request
	No Fast Stop Request
	Roll Zeroed, Calibrated
	No Sustained Rotor Overload
	No Sustained Rotor Tilt
	No Sustained Side Thrust
	Zeroed, Calibrated and Healthy

Request Wrap Angle Permit

	Establish Permit
	Wrap Angle Enabled
	Reduction Not Too Great

Auto Establish Wrap Angle

	Request Wrap Angle Permit
	Entry Tension Established
	Exit Tension Established
	Speed Above Threshold
	Tucking Roll in Auto

Auto Dis-Establish Wrap Angle

	Tucking Roll in Auto
— OR —
	Speed Below Threshold
	Entry Tension Lost
	Exit Tension Lost
	Establish Permit Lost

Auto Dis-Establish to Manual

	Tucking Roll in Auto
— OR —
	Shape Interface Un-Healthy
	Sustained Rotor Overload
	Sustained Rotor Tilt
	Sustained Side Thrust

Wrap Angle Status

	Tucking Roll Auto
	Not Vidimon Air Pressure Fail
	Wrap Angle Established
	Wrap Angle: 0°

Vidimon Rotor Calibration — 30 zones, 15 NDS (top) → 15 DS (bottom)

ID	Output mV	Zero mV	Load Kg	Tension Kg	Calib Const	New Calib Const

Pressure / Tension

Permissives

Air Supply	OK
Calibrate Enable	Enabled
Wrap Established	Yes
Vidimon Healthy	OK

PDI Summary

Alloy	—
Coil ID	—
Entry Gauge	—
Exit Gauge	—
Strip Width	—
Covered Rotors	—

Vidimon Roll Calibration

Calibration Weight 9.95 Kg

Status: Pass

Work-Roll Bending

	DS	NDS
+ve Bend Force	— / — ton	— / — ton
−ve Bend Force	— / — ton	— / — ton
Servo Output	— %	— %
Cyl. Pressure	— kpsi	— kpsi

Bend Trim

0 %

Mill Tilt

Tilt Setpoint (DS − NDS)	— in
Tilt Actual (DS − NDS)	— in
Stack Tilt MV	— in
Tilt Error	— in

Bend Force & Tilt — last 60 s

Status

	HP Servo's Pump Running
	Hydraulic System Alarm
	Coolant Supply Pump Status
	Mill Zero Status

Servo Output

NDS

Operating Mode

	RLC Vented
	RLC Hard Vent
	RLC Venting
	RLC Position
	RLC Position to Load
	RLC Load
	Gap Closed

Mill Speed

0.00 fpm

LOAD

(T)

NDS RLC Position

102Tonne Reference 0.000 mm

Actual -1.344 mm

Zeroing Data 84.128 mm

LOAD

(T)

DS RLC Position

98Tonne Reference 0.000 mm

Actual -0.283 mm

Zeroing Data 84.924 mm

NDS

REF

ACT

Alarm History — last 24 hours · live updates as alarms fire

Time	Severity	Source	Message	Status	Duration
14:23:08	INFO	VIDIMON	Vidimon zero complete — between-coil calibration successful	—	00:00:12
13:51:47	ALARM	VIDIMON	Rotor 12 — Output mV deviation exceeds tolerance	ACK	00:01:23
13:34:02	WARN	SHAPE	Shape error RMS > 8 I-units sustained for 30 s	CLEARED	00:00:42
13:28:15	INFO	TRACK	Coil 757072 complete — 99,847 ft rolled, 11m 38s	—	—
13:15:33	ALARM	SPRAYS	DS Bearing Temperature High	CLEARED	00:01:14
13:14:21	INFO	RUN	Auto Slowdown in Progress	—	00:00:05
12:41:50	WARN	VIDIMON	Shapemeter — minor calibration drift on rotor 7	CLEARED	00:18:33
12:09:18	ALARM	COOLNT	Coolant filter delta-P high — service due	CLEARED	00:08:52
11:42:07	INFO	SETUP	Schedule accepted — Coil 757072, alloy 5052, 0.040″ exit	—	—
11:38:54	ALARM	SPRAYS	DS Bearing Temperature High	CLEARED	00:01:08
11:05:22	WARN	SHAPE	Edge tension imbalance OS vs DS > 8 %	CLEARED	00:03:11
10:47:39	ALARM	WRPANGLE	Wrap angle not established within 15 s of THREAD	CLEARED	00:00:28
09:58:14	INFO	TRACK	Coil 757070 complete — 100,012 ft rolled, 11m 41s	—	—
09:32:01	INFO	VIDIMON	Vidimon zero complete — between-coil calibration successful	—	00:00:08
08:14:55	ALARM	VIDSAFE	Rotor protective detection — rotor 23 high deviation	CLEARED	00:02:07
07:42:18	INFO	SYSTEM	Operator shift change — Doug → Mark	—	—
06:55:33	WARN	DIAMETERS	POR1 diameter input out of range — using last-known value	CLEARED	00:00:12
05:21:09	ALARM	SPRAYS	DS Bearing Temperature High	CLEARED	00:01:17
04:03:42	INFO	SYSTEM	Mill start-up sequence complete — first coil threading	—	—

Drives tab — drive status / currents / faults not yet implemented.

Coolant tab — coolant skid topology, flows, temperatures, filter status not yet implemented.

Roll Change tab — roll-change procedure UI not yet implemented.

Trends tab — not yet implemented in standalone HMI.

Spray Levels Mode:

Actual Shape

Shape Map — per-zone shape over time, newest on the right

X-Ray Gauge Feedback — deviation from target gauge

Mill Schematic — material flow left to right

Shape Target — Operator Adjust (target = crown × (1 − x²) + edge × x²)

Shape Profile — Measured vs Target

Shape Map — Coil History — per-zone shape over time, newest on the right

Spray Shape Error — residual per zone (what bend / steer can't remove)

Shape Statistics

Live Spray Pattern — 30 Zones — closed-loop output (read-only)

Statistics & Feedback

Coverage

Manual Pattern Editor Click any zone to adjust that single zone

Statistics & Feedback

Coverage

Schedule — Next Coil Setup

Schedule — Current Coil Setup

Schedule — Coil Setup

Thread Permit

Run Permit

Establish Permit

Request Wrap Angle Permit

Auto Establish Wrap Angle

Auto Dis-Establish Wrap Angle

Auto Dis-Establish to Manual

Wrap Angle Status

Vidimon Rotor Calibration — 30 zones, 15 NDS (top) → 15 DS (bottom)

Pressure / Tension

Permissives

PDI Summary

Vidimon Roll Calibration

Work-Roll Bending

Mill Tilt

Bend Force & Tilt — last 60 s

Roll Load Cylinders

Status

Servo Output

Operating Mode

Alarm History — last 24 hours · live updates as alarms fire

Spray Levels Mode: AUTO MANUAL PRESET TEST OFF

Actual Shape Actual Error ±20

Shape Map — per-zone shape over time, newest on the right Measured Error

X-Ray Gauge Feedback — deviation from target gauge ±10%

Mill Schematic — material flow left to right

Shape Target — Operator Adjust (target = crown × (1 − x²) + edge × x²)

Shape Profile — Measured vs Target Actual Error

Shape Map — Coil History — per-zone shape over time, newest on the right Measured Error

Spray Shape Error — residual per zone (what bend / steer can't remove)

Shape Statistics

Live Spray Pattern — 30 Zones — closed-loop output (read-only)

Statistics & Feedback

Coverage

Manual Pattern Editor Click any zone to adjust that single zone

Statistics & Feedback

Coverage

Schedule — Next Coil Setup

Schedule — Current Coil Setup

Schedule — Coil Setup

Thread Permit

Run Permit

Establish Permit

Request Wrap Angle Permit

Auto Establish Wrap Angle

Auto Dis-Establish Wrap Angle

Auto Dis-Establish to Manual

Wrap Angle Status

Vidimon Rotor Calibration — 30 zones, 15 NDS (top) → 15 DS (bottom)

Pressure / Tension

Permissives

PDI Summary

Vidimon Roll Calibration

Work-Roll Bending Auto Manual Off

Mill Tilt Auto Manual Off

Bend Force & Tilt — last 60 s

Roll Load Cylinders

Status

Servo Output

Operating Mode

Alarm History — last 24 hours · live updates as alarms fire

Spray Levels Mode:

Actual Shape

Shape Map — per-zone shape over time, newest on the right

X-Ray Gauge Feedback — deviation from target gauge

Shape Profile — Measured vs Target

Shape Map — Coil History — per-zone shape over time, newest on the right

Work-Roll Bending

Mill Tilt